Southern Carbon: activated carbon manufacturers in Kerala

With more than 23 years of experience in manufacturing and exporting world-wide, Southern Carbon has remained on top of India’s activated carbon industry. Our activated carbon plant in Kerala produces activated charcoal from organic raw materials such as coconut shells and wood. As one of the leading activated carbon manufacturers in Kerala, we have built a reputation of excellence all over the world with our high-end products and excellent customer service.Activated charcoal is a type of carbon treated and processed to enhance its adsorbent properties and create a highly porous surface to better absorb impurities from gases and liquids. From air and water purification to medicinal use, activated charcoal is a critical element in a number of industries. The method of manufacturing activated carbon is a significant factor to consider because it can affect the efficiency and safety of the activated charcoal produced. Here we will go through the manufacturing details of activated carbon.

Activated carbon plant in Kerala

Southern Carbon’s activated carbon plant in Kerala uses organic raw materials for the production of activated charcoal. In general, charcoal production requires carbon-rich materials to produce a high-quality charcoal base. Southern Carbon uses abundant and organic carbon-rich materials such as wood and coconut shells to produce activated charcoal. Using natural materials for activated charcoal production avoids the chance of any harmful contaminators and ensures the high quality of the charcoal.Activated carbon manufacturers in Kerala generally produce activated carbon from organic materials like coconut shells, which are plentiful in the land of coconuts, but along with the raw materials, the right equipment is also crucial for the production of high-end activated charcoal. The rotary kiln is the equipment used in an activated carbon plant to heat and burn the raw materials to form charcoal. An efficient kiln is a necessary piece of equipment for controlled burns and charcoal production.The dryer is another important tool in an activated carbon plant in Kerala that is used to dry the raw materials before burning them to reduce the moisture content in them. Reduced moisture content will ensure the efficient burning of the materials and the production of charcoal, so this is a step that should not be skipped. A hammer mill or grinder is the tool used to compress and crush the charcoal into powder to improve the porosity and surface area of the charcoal.Among the best activated carbon manufacturers in Kerala, Southern Carbon never compromises on the quality of raw materials or efficiency of manufacturing methods to ensure that we only produce top-grade activated carbon in our plant.

Raw material preparation

Before moving forward and discussing further carbonization and activation of the charcoal, we should discuss the preparation of raw materials before they turn into charcoal. Southern Carbon’s activated carbon plant in Kerala uses organic materials such as wood and coconut shells to produce charcoal, and the first step to prepare them for burning is cleaning them.After cleaning the materials and removing any impurities or dirt, we proceed to dry them at a low temperature to reduce the moisture content in them. This step ensures the effective burning of materials and high-quality carbon production. The next step is crushing the materials in the hammer mill to ensure even burning and consistent charcoal base reproduction. Among activated carbon manufacturers in Kerala, we put a lot of emphasis on the proper preparation of raw materials to ensure the efficiency and quality of charcoal production in our plant.

Carbonization

Taking a carbonaceous material and heating it to form pure carbon is generally referred to as carbonization. Pyrolysis, or the heating process, is carried out in the absence of oxygen at a high but controlled temperature. There are a lot of methods for carbonization, each with its own characteristics and specific outcomes, but temperature regulation is a critical part of effective carbonization regardless of the method.For example, a very high temperature might burn the charcoal and lower its effectiveness, while a low temperature will create less porous charcoal and can even result in incomplete carbonization. Our activated carbon plant in Kerala produces activated charcoal with great attention to detail, especially during carbonization.

Activation process 

The charcoal produced during carbonization needs to be processed for it to turn into activated carbon. The activation process is to increase the surface area and enhance the adsorbent properties of the charcoal. Activated carbon manufacturers in Kerala have different methods to carry out the activation process; there is steam activation (oxidation) and chemical activation. The steam activation involves exposing the charcoal to an oxidising atmosphere (steam) at a high temperature, which creates pores on the surface of the charcoal.The chemical activation of charcoal, on the other hand, involves treating the charcoal with a chemical to create the same effect. The chemical used to treat charcoal can be a strong base,acid, or salt; potassium hydroxide, phosphoric acid, and calcium chloride are a few examples. The activation process is crucial to increasing the surface area and adsorption capacity of charcoal to better adsorb impurities and debris from substances. Activated carbon is used in various industries, from food processing to medicine, and the right manufacturing process in a precisely controlled atmosphere ensures the end product is superior and industry-efficient.

After activation 

After the activation process, the activated charcoal is washed and dried to separate any remaining debris from the final product. Quality control is an essential practice to be carried out to ensure the activated charcoal is safe and effective. Southern Carbon is one of the best and most trusted activated carbon manufacturers in India, and we ensure the effectiveness and safety of our product by conducting extensive quality control tests.We also offer the best coconut shell activated carbon price in India, currently. To ensure the highest quality of activated charcoal, we use high-quality organic raw materials, follow the best methods during manufacturing, and go through strict quality control measures.